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  • #3225
    Deepwoods
    Participant

    I’ve been pretty much following the order of build page-by-page in the manual.  Once I had my door sills in, I moved on to the shelf.  It took a lot of pounding, tugging and persuading to get the shelf in.  Fortunately, it finally slipped into place.  If I had needed to take it out to trim anything, I don’t think that it would have been possible.  The door sills were in the way.  The manual shows the shelf being installed without the door sills, but for some reason, these pages follow the discussion of the door sills.

    Another tip: open any mortises before covering them with anything: door stiffeners, door sills, the aft end of the galley hatch. This is obvious in retrospect, but, again, I was following page-by-page.  I used a Dremel to clean out the covered mortises, but it would have been a lot easier to be able to poke a file all the way through.

    #3427
    Cudovich
    Participant

    I had the same issue.  I did the sills first and then had a massive battle to get the fiddle shelf in place.  However I wonder if the sills would be hard to get in the right spot if the shelf was in the way.  Either way it is tight.

    #3772
    jb
    Participant

    Thanks to your warnings, I installed the shelf first. Today I installed the sills and had to file a bit (maybe 1/8″) of the fiddle on the left side to get the sill to fit right.

    #3773
    jettaMan
    Participant

    According to the Hymnal, the shelf install is followed by an ugly episode with upside-down epoxy-soaked tape. Although I didn’t see it mentioned, in the pictures it also looks as if the galley-flat edge needs to be rounded before taping. At this point I still have the shell upside down and I’m going to try and rout the galley-flat corner edge to 3/8″, install the shelf, fillet the shelf bottom seam, and then apply the tape from ‘above’. Once it’s right side up again I’ll fillet the top edge of the shelf. (I too had a conflict with the door sills so I trimmed the shelf a tad.)

    I’ll report back when the damage is done.

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