Lots of careful shaping went into the curve on the back of these door stiffeners. I got it close with a rasp and then stuck a sheet of 100-grit sandpaper to my workbench. Sand then check over and over until it’s a perfect fit. For the cure on this epoxy step, I hung the door from the ceiling sideways so gravity wouldn’t change the curvature.
I ordered the CLC/Trailex trailer, so I won’t need the trailer bunks that shipped with the kit. Those are going into building the interior bezel which will stiffen and support the shell around my non-standard top-hatch. I don’t want the hatch to be epoxied in-place. A design for that is stewing in my brain.
